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Innovative Manufacturing at Velocity Composites

In this episode of the North West Aerospace Alliance News, Emma and Daniel explore the groundbreaking digital manufacturing cell launched by Velocity Composites. Located at their Burnley headquarters, this new initiative is designed to enhance material efficiency, traceability, and sustainability. Daniel explains how the cell scans and logs composite plies, allowing for full traceability of each piece from nesting to delivery. The discussion covers the benefits of Velocity's AVISoCS technology, which minimizes waste and optimizes workflow, as well as the VRP software that manages the entire value stream from customer demand to logistics. With the aerospace sector aiming for net zero by 2050, Velocity's innovations are helping companies reduce material waste by up to 20% and align with environmental targets. The episode highlights how these advancements position the North West aerospace cluster at the forefront of innovation, driving efficiency and sustainability in the industry.

Ceratizit's Bold Sustainability Strategy: Leading the Charge in Hard Metal Industry

In this episode, Emma and Daniel discuss Ceratizit's groundbreaking sustainability strategy unveiled at AMB 2022. Learn about their goals of being CO2 neutral by 2025 and net zero by 2040, surpassing the Paris Climate Agreement targets. The conversation dives into their comprehensive approach, including a 95% use of secondary raw materials, transitioning to green electricity, and adopting blue hydrogen. The episode highlights key milestones such as a 35% emissions reduction by 2025 and a 60% reduction by 2030, with a 75% reduction target by 2040. Ceratizit's commitment to sustainability is further exemplified by their GreenCarbide products and the SilverLine milling cutter. Join Emma and Daniel as they explore how Ceratizit is redefining industry standards for a greener future.

Innovating for Sustainable Skies: The Clean Sky 2 Project and Evolution Measurement

Join Emma and Daniel as they delve into the latest developments in the Clean Sky 2 project, focusing on the UK-based company Evolution Measurement and their role in creating bespoke pressure scanners for aircraft aerodynamic testing. Learn about the innovative technology behind these scanners, their placement on aircraft components, and how they contribute to reducing CO2 emissions and noise levels. The episode highlights the significance of this EU-funded initiative in advancing sustainable air travel and strengthening European aerospace industry collaboration and competitiveness.

Lancashire's Digital Ambition: A Path to the UK's Fastest-Growing Digital Economy by 2035

In this episode, Emma and Daniel dive into Lancashire Enterprise Partnership's new Digital Strategy, which aims to position the county as a global hub for technological and digital innovation by 2035. They discuss the strategy's ambitious goals, the challenges it addresses—including skills shortages, inclusivity, infrastructure, and investment—and the collaborative approach being taken through several Task and Finish groups. Emma and Daniel also explore the potential synergy between Lancashire's digital ambitions and its strong aerospace industry. Listeners will learn how they can get involved in supporting this initiative and what the future might hold for Lancashire's digital and aerospace sectors.

Ceratizit's MaxiMill – Slot SX: A Game-Changer in Aerospace Machining

In this episode, Emma and Daniel dive into the latest innovation from Ceratizit: the MaxiMill – Slot SX. This advanced milling system is designed to handle diameters up to 250 mm and is built on the proven SX platform, filling a critical gap in the market for secure slotting, grooving, and parting operations. The system features through-coolant technology to enhance swarf control and prolong tool life, while the patented SX Clamping Key simplifies insert changes and prevents overtightening. With compatibility across various machine types and ISO material categories, the MaxiMill – Slot SX offers a robust, versatile solution for aerospace manufacturers. Tune in to explore how this innovation addresses key challenges in machining efficiency and productivity.

Revolutionizing CNC Machining: The Power of Collaboration in Precision Metrology

In this episode, Daniel explores a groundbreaking collaboration between three industry leaders—Renishaw, MSP, and RLS—who have developed AutoClock, a device that fully automates the probe setup and calibration process in CNC machining. This innovation marks a significant step toward achieving full 5-axis machining automation, addressing long-standing issues with manual processes that introduced errors into manufacturing. Daniel explains how the partnership came about, the role of the LinACE In-Axis Linear Shaft Encoder from RLS, and the impact this development has had on the companies involved. With insights from key figures like Matjaz Sivec from RLS and Steve Petersen from Renishaw, this episode highlights how collaboration is driving innovation in precision metrology and advanced manufacturing.

From Aerospace to Bikes: The Story of Dave Buchan's Dream Bike

In this episode, we explore the unexpected yet fascinating link between the aerospace industry and high-performance bike manufacturing. Dave Buchan, an aerospace machinist, finally collects his Hope HB130 mountain bike - a prize won at MACH 2022. We uncover how Hope Technology's connection to aerospace through precision machining and partnerships with companies like Ceratizit UK & Ireland mirrors the standards we uphold in our industry. This story showcases how technologies and processes from aerospace are applied in other sectors, emphasizing the value of quality, precision, and patience.

North West Aerospace Alliance and Airbus: A Game-Changing Partnership

In this episode, Emma and Daniel dive into the recent collaboration between the North West Aerospace Alliance (NWAA) and Airbus. They discuss the strategy meeting, facility tour, and site visit at Airbus's Broughton facility, where key leaders such as Helen Swift, Beth Owen, and Paul Kilmister were involved. The conversation explores Airbus's ambitious goals, including achieving a production rate of 75 aircraft per year and addressing supply chain challenges. Sustainability and future technologies, such as the Wing of Tomorrow programme, are also highlighted. The episode wraps up with insights into how this partnership could boost opportunities for local businesses in the North West and support Airbus's long-term objectives.

Renewed Partnership: thyssenkrupp Aerospace and Saab Strengthen Supply Chain Collaboration

In this episode, Emma and Daniel explore the renewed partnership between thyssenkrupp Aerospace and Saab, a collaboration dating back to 2008. The expanded agreement positions thyssenkrupp as the global materials supplier for Saab's subcontractors, managing warehousing, quality inspection, and logistics. This strategic move aligns with their 'Materials as a Service' model, enhancing sustainability through precise production and optimized transportation. The episode highlights how this partnership exemplifies innovation, long-term collaboration, and environmental responsibility in the aerospace industry.

Advanced Engineering UK 2023: Sustainability, Innovation, and Big Names in the Spotlight

In this episode, Emma and Daniel dive into the exciting announcements for Advanced Engineering UK 2023. Learn about the event's focus on sustainability and innovation, covering topics like the circular economy, net zero, and digitalisation. Discover the four main forums: automotive, composites, aerospace, and connected manufacturing, and the notable companies and experts set to present, including Rolls-Royce, Airbus, EasyJet, and more. Tune in to find out how this two-day event on November 2 and 3 is shaping up to be a hub for industry leaders and cutting-edge discussions.

VERICUT 9.3: Smarter Manufacturing and Enhanced Tool Performance

In this episode, Daniel and Emma dive into the new features of VERICUT 9.3 from CGTech, focusing on smarter manufacturing processes. Learn about the improvements in collision checking, expanded machine subsystem axes limits, and the enhanced Force optimisation module that considers the entire rotating tool assembly. We also explore the Tool Performance Database and Assembly Manager, which streamline workflows and boost efficiency. With real-world results like 40% more tool life and 30-40% savings in machining cycle time, this update is a game-changer for manufacturers. Join us as we uncover how these innovations are helping companies achieve better part quality and a competitive edge.

Unlocking Innovation: The New DTEP Programme for SMEs in Defence

Join Emma and Daniel as they dive into the exciting launch of the Defence Technology Exploitation Programme (DTEP), a 16 million pound initiative designed to empower small and medium-sized enterprises to integrate cutting-edge technologies into the UK’s defence supply chain. Learn how DTEP supports collaborations between SMEs and larger suppliers, offering grants up to £500,000 per project. The programme not only enhances the UK’s defence capabilities but also boosts industry competitiveness and export potential. With ongoing application cycles and support from the Defence and Security Accelerator, DTEP represents a significant opportunity for the North West aerospace community and beyond.

North West Aerospace Alliance News: Farnborough 2022 Highlights

In this episode of the North West Aerospace Alliance News, Emma and Daniel dive into the highlights of Farnborough 2022, one of the world's biggest aerospace events. They discuss the alliance's return to in-person engagement, collaboration with other regional alliances, and the key themes of supply chain solutions, sustainability, and international trade. The episode also covers the productive conversations between NWAA leadership and industry partners, as well as the exciting programs shaping the future of the aerospace industry.

Unlocking Opportunities for SMEs: The Young Apprenticeship Grant in Lancashire

In this episode of the North West Aerospace Alliance News, Emma and Daniel discuss the Young Apprenticeship Grant, a new initiative from Lancashire County Council. This grant offers SMEs in Lancashire a £3,000 financial boost to hire their first apprentice, with 100 grants available through the Economic Recovery and Growth fund. The program targets small and medium enterprises with turnover under £50 million and fewer than 250 employees. Apprentices must be under 25, based in Lancashire, and working in the Advanced Manufacturing or Aerospace sectors. The benefits of hiring an apprentice include developing skilled workers, improving productivity, and customizing training to meet business needs. With 86 percent of employers reporting positive outcomes, this is a valuable opportunity for local businesses. To learn more, contact Paul Hannant at Lancashire Skills Hub.

Thyssenkrupp and ITP Extend Strategic Partnership Until 2024

In this episode of the North West Aerospace Alliance News, Emma and Daniel discuss the recent extension of the strategic partnership between thyssenkrupp Materials Services and ITP until the end of 2024. The collaboration involves the supply of stainless steel and nickel products to ITP locations worldwide, highlighting the strength of their global network. We hear insights from industry leaders Simon Davies and Marta Ceruelo, and explore how this partnership combines thyssenkrupp's materials and logistics expertise with ITP's manufacturing capabilities to drive innovation and efficiency in the aerospace sector.

Hardide Coatings Ltd Achieves Nadcap Gold Merit Status

In this episode, Emma and Daniel dive into the recent achievement of Hardide Coatings Ltd as they attain Nadcap Gold Merit status. Learn about the significance of this recognition in the aerospace and defence sectors, and how the company's commitment to quality and innovation has led to this milestone. The conversation also explores the journey of Hardide Coatings, from their initial Nadcap accreditation in 2017 to their Silver Merit in 2019, and now Gold Merit. The episode highlights the importance of maintaining a compliance culture, as well as the role of industry events like the Farnborough Airshow in showcasing such achievements. Tune in to discover how Hardide Coatings is setting an example for others in the industry and what the future holds for them.

Burnley College Students Revolutionize Aerospace Industry with Real-Time Dashboard

In this episode, we spotlight the remarkable achievement of Burnley College students who have developed an innovative dashboard for the Lancashire Advanced Engineering and Manufacturing Watchtower project. This one-million-pound initiative supports the aerospace sector by providing real-time data on employment trends and supply chain potential. We hear from students Charlie Glover and Mackenzie Ingham, who share their experiences and career aspirations, and insights from Ben Scott, the Computing Programme Leader, on the challenges and successes of this ambitious project. This collaboration between Lancashire County Council and the North West Aerospace Alliance highlights the power of education and industry partnerships in shaping the future of aerospace.

Velocity Composites Achieves Nadcap Certification Merit Status

In this episode, Emma and Daniel discuss Velocity Composites' recent achievement of retaining their Nadcap certification with Merit status. They explore what Nadcap certification means for aerospace suppliers, how Velocity Composites minimizes material waste through advanced kitting services, and the company's commitment to quality and process excellence. With zero non-conformance findings over five years at both UK sites, Velocity Composites is setting a high standard for the aerospace industry.

BAE Systems and NWAA Host Groundbreaking Aerospace Event Focused on Sustainability and Supplier Opportunities

In this episode, Emma and Daniel discuss a recent event hosted by BAE Systems and the North West Aerospace Alliance (NWAA) that brought together top aerospace players to explore supplier opportunities and sustainability initiatives. Held at BAE's Samlesbury site in an innovative wetland garden, the event highlighted the importance of environmental responsibility while showcasing potential for regional suppliers in BAE's next-generation projects like the Tempest programme. Paula Gill, CEO of the NWAA, and Andy Schofield, the Chair, were in attendance, emphasizing the growing focus on sustainable practices and the role of the NWAA in connecting companies to drive the industry forward.

Sustainability in the Aerospace Sector: Innovations and Collaborations

In this episode, we delve into the Skills for a Low Carbon Economy conference hosted at Burnley College, where education and business leaders came together to discuss sustainable practices and training initiatives. We highlight key participants like Paul Sharples from Burnley College and Dr. Neil Bentley-Gockmann from Worldskills, and explore the efforts of companies such as ELE Advanced Technologies and Veka in reducing their carbon footprint. The episode also covers the challenges of transitioning to a green economy and the role of partnerships in driving sustainability forward.